Tips for using brush with optimum performance

Peripheral speed is a decisive factor in achieving optimum performance from a brush.

Eglish中文
Table Of Peripheral Speeds m/sec:线速度表(米 / 秒):
Peripheral speed is a decisive factor in achieving optimum performance from a brush.线速度是决定毛刷能否达到适合使用效果的关键因素。
The table opposite will enable you to determine the relevant peripheral speed通过对面表格,您可以查到对应的线速度
by simply reading down and across the appropriate diameter and drive shaft operating speed columns.只需对照查看对应的直径与驱动轴转速栏(横竖交叉查阅)。
Please note:请注意:
The operating speed should never exceed the Maximum RPM ratings for each brush as shown in this catalogue.工作转速严禁超过本样本中各款刷子标注的限制高额定转速。
In case where maximum RPM ratings are not indicated and for special brushes which are not listed, contact our technical department for guidance.如产品未标注限制高转速,或是样本未收录的特殊刷型,请联系我司技术部门获取指导。
The maximum RPM ratings are safety ratings, not recommended operating speeds.限制高转速为安全限值,并非推荐工作转速。
The optimum operating speed is determined by the application and in most cases lower operating speeds will prove more efficient and achieve the best result.合适工作转速由实际工况决定;大多数情况下,较低转速效率更高,加工效果更好。
As a general guide we recommend the following peripheral speed when working on the materials listed below:通用参考建议:加工以下材料时,推荐使用对应的线速度:
Steel – approx. 30 m/sec.钢材 — 约 30 米 / 秒
Non-ferrous metals 18–20 m/sec.有色金属 18–20 米 / 秒
Plastic – approx. 15 m/sec.塑料 — 约 15 米 / 秒
Twisted wire steel扭结钢丝刷(钢材工况)
Abrasive filaments磨料丝刷
Steel 18–20 m/sec.钢材 18–20 米 / 秒
Non-ferrous metals 18–20 m/sec.有色金属 18–20 米 / 秒
Plastic – approx. 15 m/sec.塑料 — 约 15 米 / 秒
Brush Type(刷丝类型)Workpiece Material(工件材质)Recommended Peripheral Speed(推荐线速度)
Twisted wire steel 扭结钢丝刷Steel(钢材)approx. 30 m/sec.约 30 米 / 秒
Non-ferrous metals(有色金属)18–20 m/sec.18–20 米 / 秒
Plastic(塑料)approx. 15 m/sec.约 15 米 / 秒
Abrasive filaments 磨料丝刷Steel(钢材)18–20 m/sec.18–20 米 / 秒
Non-ferrous metals(有色金属)18–20 m/sec.18–20 米 / 秒
Plastic(塑料)approx. 15 m/sec.约 15 米 / 秒
English中文
What to do if the desired brushing effect is not obtained:未达到预期刷磨效果时的调整方案:
Brushing effect too weak刷磨效果偏弱:
– Increase the peripheral speed by increasing the brush diameter or the operating speed but never exceed the maximum RPM rating.– 提高线速度:加大毛刷直径或提高工作转速,严禁超过限制高额定转速。
– Decrease the trim length.– 缩短刷丝外露长度。
– Increase the diameter of the fill material.– 加大刷丝丝径。
Brushing effect too powerful:刷磨效果过强:
– Reduce the peripheral speed by reducing the brush diameter or the operating speed.– 降低线速度:减小毛刷直径或降低工作转速。
– Increase the trim length.– 加长刷丝外露长度。
– Decrease the diameter of the fill material.– 减小刷丝丝径。
Surface finish too smooth:工件表面过于光亮:
– Increase the peripheral speed by increasing the brush diameter or the operating speed but never exceed the maximum RPM rating.– 提高线速度:加大毛刷直径或提高工作转速,严禁超过限制高额定转速。
– Decrease the trim length.– 缩短刷丝外露长度。
– Decrease the diameter of the fill material.– 减小刷丝丝径。
English中文
Surface finish too smooth:工件表面过于光亮:
– Reduce the peripheral speed by reducing the brush diameter or the operating speed.– 降低线速度:减小毛刷直径或降低工作转速。
– Increase the diameter of the fill material.– 加大刷丝丝径。
Excessive operating pressure (penetration depth) will reduce the service life of the brush.过大的工作压力(压入深度)会缩短毛刷使用寿命。
Remember only the “tips” of the wire do the work, consequently only the lightest possible pressure is required to obtain an effective brushing action.请注意:只有刷丝尖端起打磨作用,因此只需施加尽可能轻的压力,即可实现有效刷磨。
All operators and other personnel in areas where brushes are being used must wear safety goggles or face shields.所有操作人员及毛刷作业区域内的其他人员,必须佩戴安全护目镜或防护面罩。
RPM20405080100125150180200250300350
8003.354.195.236.287.538.3810.4712.5614.75
9002.353.774.715.887.068.489.4111.7714.1216.47
11503.014.816.017.529.0210.8312.0315.0418.0421.04
12001.262.513.145.026.287.859.4111.3012.5515.6918.8321.97
14001.462.933.665.867.329.1510.9813.1814.6418.3121.9725.63
15001.573.143.926.287.859.8111.7714.1315.6919.6123.5427.46
18001.883.774.717.549.4111.7714.1216.9518.8323.5428.2432.95
20002.094.195.238.3710.4713.0815.6918.8420.9226.1531.3836.61
25002.625.236.5410.4713.0816.3519.6123.5526.1532.6739.2345.76
28002.935.867.3211.7214.6418.3121.9726.3729.2936.6143.9351.25
30003.146.287.8512.5615.6919.6223.5428.2631.3839.2347.0754.92
32003.356.708.3713.4016.7420.9225.1030.1433.4741.8450.2158.58
35003.667.339.1514.6518.3122.8927.4632.9736.6145.7654.9264.07
40004.198.3710.4616.7520.9326.1631.3837.6841.8452.3362.7673.22
45004.709.4211.7718.8423.5529.4335.3042.4047.0758.8470.6182.43
50005.2310.4713.0820.9426.1532.7039.2347.1052.3365.3878.50
54005.6511.3014.1222.6028.2435.3042.3650.6756.7070.6184.78
60006.2812.5615.6925.1231.4039.2347.0756.4862.7678.50
70007.3314.6618.3129.3136.6445.7854.9465.9473.2291.58
80008.3716.7520.9233.4941.8652.3262.7675.3683.73
90009.4218.8423.5437.6847.1058.8670.6184.7894.20
1000010.4720.9326.1741.8652.3265.4278.5094.20
1250013.0826.1732.7152.3365.4281.7598.13
1500015.7031.4039.2562.8078.5098.13
1750018.3236.6345.7973.2691.58
2000020.9341.8752.3383.73
2250023.5547.1058.5594.20
2500026.1752.3365.42104.66